Batch control systems : design, application, and implementation

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Bibliographic Details
Main Author Hawkins, William M., 1938-
Other Authors Fisher, Thomas G.
Format Electronic eBook
LanguageEnglish
Published Research Triangle Park, NC : ISA, 2006.
Edition2nd ed.
Subjects
Process control > Data processing.
Process control > Automation.
elektronické knihy
electronic books
Online AccessFull text
ISBN9781601193230
1601193238
1556179677
9781556179679
Physical Description1 online resource (xxviii, 320 pages) : illustrations

Cover

Table of Contents:
  • Machine derived contents note: Table of Contents
  • Chapter 1
  • Introduction to Manufacturing Processes 1
  • Manufacturing 1
  • Process 2
  • Other Process Topics 3
  • Process Classification 3
  • Blasting Cap Plant 4
  • Characterizing the Processes in a Blasting Cap Plant 7
  • Other Process Examples 8
  • Process Properties 9
  • Properties for Process Classification 11
  • Batch Process Definition 12
  • Batch Process 14
  • Standard Definition 14
  • Semi-Batch Process 15
  • Auxiliary Processes 16
  • Process Boundaries 17
  • Summary 18
  • Chapter 2
  • Introduction to Process Design and Construction 19
  • Initial Steps 19
  • Process Flow Diagram 22
  • Analysis 24
  • Piping and Instrumentation Diagram 24
  • Loop Sheets 26
  • Example of Process Design and Construction 28
  • Process Flow Diagram 29
  • Batch Design 30
  • Construction 32
  • Modular Design 33
  • Pressure Control Example 34
  • Function Blocks 35
  • Summary 36
  • Chapter 3
  • Introduction to Process Control 39
  • Types of Control 40
  • Regulatory 40
  • Control Terms 42
  • PID Controller 44
  • Control Modes 45
  • Discrete Control 46
  • Device Controller 48
  • Sequential Control 49
  • Constraint Control 51
  • Alarms 52
  • Overrides 54
  • Interlocks 55
  • Interlock Variations 56
  • Process Interlocks 56
  • Safety Interlocks 57
  • Summary 58
  • Chapter 4
  • Controlled Equipment 59
  • Introduction to Controlled Equipment 59
  • The Role of Humans in Process Control 50
  • Process Equipment 62
  • Controlled Process Equipment 63
  • Examples of Controlled Equipment 64
  • Common Equipment 75
  • Summary 76
  • Chapter 5
  • Recipes 77
  • Definitions 77
  • Namur 79
  • Recipes 83
  • Evolution of Recipes 83
  • Summary 87
  • Chapter 6
  • 88 Physical Models 89
  • Batch Processes and Equipment in 88.01 91
  • Other Physical Models 101
  • Control in the Physical Model 104
  • Summary 107
  • Chapter 7
  • 88 Batch Control Concepts, Part 1 109
  • Summary 123
  • Chapter 8
  • 88 Batch Control Concepts, Part 2
  • Summary 140
  • Chapter 9
  • 88 Batch Control Concepts, Part 3 141
  • Summary 156
  • Chapter 10
  • 88 Perspective and Review
  • Introduction 157
  • Before SP88 157
  • During SP88 165
  • Summary 167
  • Chapter 11
  • 88 Control Activities and Functions, Part 1 169
  • Summary 186
  • Chapter 12
  • 88 Control Activities and Functions, Part 2 187
  • Summary 201
  • Chapter 13
  • 88 Definitions 203
  • Summary 215
  • Chapter 14
  • Further 88 Clarifications 217
  • Definitions 217
  • Physical Model 218
  • Batch Control Concepts 224
  • Batch Control Activities 241
  • Procedure Function Charts 246
  • A Word about Control Systems 247
  • Summary 250
  • Chapter 15
  • Generic 88 Implementation 253
  • Introduction 253
  • Designing Batch Process Control 254
  • Review Understanding 284
  • Summary 291
  • Chapter 16
  • Role of 95 and Other Things 293
  • Joining 95 and 88 294
  • The Role of STEP 301
  • Expanding the Scope of 88 302
  • Fieldbus 309
  • Summary 313
  • Figures and Tables
  • Chapter 1
  • Figure 1-1 Cross-Section of a Blasting Cap 4
  • Figure 1-2 Approximate Layout of Explosives Plant 6
  • Figure 1-3 Sample Specialty Baking Plant 17
  • Table 1-1 Process Properties 9
  • Table 1-2 Three Unambiguous Properties 11
  • Table 1-3 Batch vs. Continuous Processes 12
  • Chapter 2
  • Figure 2-1 Example of a PFD (TPA Process) 23
  • Figure 2-2 Rough Example of a P & ID 25
  • Figure 2-3 Example of a Loop Sheet 27
  • Figure 2-4 Example of a Block Diagram 35
  • Table 2-1 Material Balance for One Reactor 29
  • Table 2-2 Gantt Chart for Four Reactors/2-Hour Cycle 29
  • Table 2-3 Overall Material Balance 29
  • Chapter 3
  • Figure 3-1 Pressure vs. Flow Curves 41
  • Figure 3-2 The Elements of Regulatory Control Loop 41
  • Figure 3-3 Discrete Control Loop 47
  • Figure 3-4 Simple SFC 50
  • Figure 3-5 Integral-Only Control 55
  • Chapter 4
  • Figure 4-1 A Combination of Process Equipment and Control 64
  • Figure 4-2a Instrumented Reactor 65
  • Figure 4-2b Bioreactor 67
  • Figure 4-2c Mobile Reactor 68
  • Figure 4-3 Shell and Tube Heat Exchanger 71
  • Figure 4-4 Heat Exchanger for Heating and Cooling 72
  • Figure 4-5 Heat Exchangers for Jacket Batch Reactor 72
  • Chapter 5
  • Table 5-1 Condensation of NE 33-Figure 7.1
  • Chapter 6
  • Figure 6-1 Process Model (Entity-Relationship Diagram) 92
  • Figure 6-2 Physical Model 94
  • Figure 6-3 ISA CIM Model Compared to 99-01 Model 97
  • Figure 6-4 Comparison of Physical Structures 99
  • Figure 6-5 Uppermost Levels of Communication 106
  • Figure 6-6 Process Control Levels of Communication 106
  • Chapter 7
  • Figure 7-1 Three-Level Hierarchy of Control 109
  • Figure 7-2 Procedural Control Model 111
  • Figure 7-3 Procedural control/equipment mapping to achieve functionality 116
  • Chapter 8
  • Figure 8-1 Recipe Types 126
  • Figure 8-2 Relationship of General or Site Recipe and Master Recipe 133
  • Figure 8-3 Linking of Control Recipe and Equipment Entity 137
  • Figure 8-4 Unit Procedure Built into Equipment Entity 138
  • Chapter 9
  • Figure 9-1a The Most Basic Control an SFC 151
  • Figure 9-1b Transfer Heater 151
  • Figure 9-2 Sequence for Two Directions 152
  • Figure 9-3 State Transition Diagram 154
  • Chapter 10
  • Table 10-1 Hierarchy for Recipes 160
  • Table 10-2 Generic Functions of a CIM System 162
  • Chapter 11
  • Figure 11-1 Control Activity Model 171
  • Figure 11-2 Simultaneous Definition/Selection 175
  • Figure 11-3 Recipe Management
  • Chapter 12
  • Figure 12-1 Process Management 188
  • Figure 12-2 Unit Supervision 194
  • Figure 12-3 Process Control 199
  • Chapter 13
  • None
  • Chapter 14
  • Figure 14-1 Complete Physical Model 219
  • Figure 14-2 Equipment Entities and the Purdue Reference Model (PRM) 225
  • Figure 14-3 The Common Valve Problem¿Two Units 240
  • Figure 14-4 The Common Valve Problem¿More Than Two Units 241
  • Chapter 15
  • Figure 15-1 Procedure for Designing a Batch Process Control System 256
  • Figure 15-2 Procedure in Three Stages and Three Operations 258
  • Figure 15-3 Process Stage in Three Operations and Three Actions 258
  • Figure 15-4 Pattern Drawing 262
  • Figure 15-5 Example of Three Modules 265
  • Figure 15-6 Exception Handling for Reactor Temperature Control 275
  • Figure 15-7 Control Modules required for Interfacing with Phase Logic 277
  • Figure 15-8 Control Block Configuration for Reactor Temperature Control 279
  • Table 15-1 Table for CIM PID Pattern Drawing 263
  • Table 15-2 Description of PID Pattern 263
  • Table 15-3 Table for Specific Module 264
  • Table 15-4 Table of Common Parameter Names 264
  • Table 15-5 Generic 88 Implementation for Heat Transfer 281
  • Table 15-6 Generic 88 Implementation for Heat Transfer Shut Down 282
  • Table 15-7 Generic 88 Implementation for Heat Transfer-Modified 286
  • Table 15-8 Generic 88 Implementation for Heat Transfer Shut Down-Modified
  • Chapter 16
  • Figure 16-1 Activity Model of Production Operations Management 295
  • Figure 16-2 Control Activity Model 295
  • Figure 16-3 Comparison of Ideas from 88 and 95 296
  • Figure 16-4 Possible Interface of 88 and 95 300.

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